One-shot Measuring System "MESEN™_ In Line"
Auto edge detection. Telecentric lens
One-shot Measuring System “MESEN™_ In Line”
Auto edge detection. Telecentric lens
Innovative 2D One-shot software
MESEN is an innovative 2D one-shot software that measures all measurement points in a real-time image in one second, even when the object is in a different position and orientation.
In Line Measurement: Software PLC Communication, Robot Classification
MESEN-in-line Machine Vision solutions can be easily integrated into production lines. Programmable Logic Control (PLC) connections are supported.
MESEN can find deviations from allowed tolerances and perform predefined tasks such as fault detection. When MESEN reports the results of the inspection to the PLC, the PLC can classify the parts from the production line.
Advantage
- Customized applications, scalable systems.
- 100 % Quality Inspection of Products: Connect the MESEN with the PLC to
- integrate with the production line.
- Process optimization.
- Decrease the number of errors, increase productivity, and reduce manual quality control efforts.
- Number of resolved complaints, improved customer relationships.
Bi-Telecentric lens
Bi-Telecentric lens suitable for precision measurements and capable of measuring large objects 90 mm in diameter at once.
Advantage: Minimize image distortion, Deep depth of focus (both below and above of a heavy object are clear)
photo) inflexibility of magnification (even if the Z position of an object is different, but the image size is the same)
Telecentric Parallel Lighting
Telecentric Telecentric lighting, which provides parallel light, provides the best edge intensity contrast, with a 20 to 30 percent deeper depth than normal lenses and minimizes the scattering of light.
Option: Coaxial Lighting (Upper)
Precision measurement of less than 5 um
Repeat precision measurements of less than 5 um are possible. The higher the magnification of the lens, the better the precision.
Sub-pixel Image Processing for High Precision Measurements
We applied an algorithm to break down the intensity of light into sub pixels.
Pattern matching algorithm & measurement in just 1 second
Even if you change the position and orientation of an object in the real-time image, more than 100 measurement points are automatically detected and measured, the fastest in the world, in just one second.
Equal measurement results without individual error
Sources of random error
- Indivisual biological variation
- Measurement error
- Sampling error
Measure multiple objects at once
Simple operation: simply set measurements and tolerances by combining points, lines, and circles.
DB: automatically saves statistics, trend graphs, and analysis reports
Export measurement results to CAD DXF file and import drawings from CAD
Image Sensor selectable
Model | Color, CMOS | Pixel(μm) | Sensitivity | max FPSResolution | Shutter |
D3MGS | 3.1M / Sony IMX265 | 3.45 x 3.45 | 1146 mv | 53@2048 x 1536 | Global |
1/1.8 inch | |||||
MESEN 20M | 20M / Sony IMX183 | 2.4 x 2.4 | 462 mv | 15@5440 x 3648 | Rolling |
Vision Box
- OS (Windows 10, 64 bit)
- CPU: Intel CORE™ i5
- RAM 16 GB, USB 3.0
- Embedded : MESEN™ one-shot software , SQL database, XTMeasure
Specifications
Model | MESEN-100 | MESEN-50 | MESEN-20 | MESEN-5 | |
Bi-telecentriclens | Mag | 0.088 x | 0.138 x | 0.35 x | 1.333 x |
FOV | 100 dia mm | 60 x 50 mm | 24 x 20 mm | 6 x 5 mm | |
Work Dist | 120 mm | 180 mm | 67 mm | 60 mm | |
Focus depth | 16 mm | 35 mm | 5 mm | 0.5 mm | |
Stage | (W)100 mm X (V)100 mm, Z axis movement: 40 mmStrengthened glass: load 3 kg | ||||
back light | Telecentric LED(Green) | ||||
Light control | High, medium, and low adjustment buttons | ||||
Size | W .V. H | 160. 260. 660 mm | 160. 260. 450 mm | ||
Weight(kg) | 18 ~ 20 | 18 ~ 20 | 15 | 15 | |
Power | 100 ~ 240 V, 50/60 Hz | ||||
Software | Automatic recognition: 360 degree change and position | ||||
Detect edge with sub-Pixel | |||||
Correcting image distortion | |||||
Adjust camera sensitivity | |||||
How to set up measurements: Combine points, lines, circles, and arcs | |||||
Tolerance setting: absolute or % value | |||||
Simultaneous measurement points | Up to 150 | ||||
Simultaneous measurement parts | Up to 150 | ||||
Can be measured by ROI | |||||
Repeat Precision (Same Position) | Up to ±1 μm | ||||
Measurement precision (position change) | Up to ±5 μm | ||||
Measurement speed | Approximately 1 second | ||||
Automatically save measurement results | |||||
Generate Excel Report | |||||
Help: Video tips on how to use | |||||
Image processingcontroller | OS (Windows 10, 64 bit), Intel i5 CPU, | ||||
RAM 16 GB, 포트(USB 3.0, LAN) | |||||
Monitor | 24″ or higher (FHD: 1920 X 1080 and above) | ||||
Working environment | working temperature | +10 ~ 35°C | |||
working humidity | 20% ~ 80% RH(Non Condensation) | ||||
Option | Send measurement results to your server | ||||
PLC communication: measurement start and measurement results (OK, NG) | |||||
Note: Precision improves as objects are closer to the center of the stage and the same location.
Where to Use
- Press workpiece, injection, extrusion, sintering, stamping, molded parts
- Automotive and mechanical parts: pin, chip, shaft, connector, O-ring, gasket, screw, spring
- Electronic. Semiconductors, Smartphone parts: PCB, LCD parts, lead frame, camera module
- Medical Parts, Implant Parts
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